Replace Your Car's AC Thermal Expansion Valve or Orifice Tube


Your car or truck's AC system is under extreme pressure and the thermal expansion valve or orifice tube monitors the amount of pressure and the temperature of your A/C system. It calculates the precise amount of refrigerant that can safely go into the evaporator. A failing expansion valve or orifice tube often causes a vehicle's air conditioner to blow hot air.

Replace or Repair

  • Expansion Valves: Too much refrigerant causes your evaporator to get too cold whereas too little refrigerant would result in inadequate cooling. The expansion valve is a complex valve that regulates refrigerant flow. This process of metering the refrigerant adjusts the flow according to the temperature of the refrigerant in the evaporator coil. Talk to one of the pro mechanics at Gears Garage, as this part can be replaced on its own and does not require the entire replacement of the AC assembly.
  • Orifice Tubes: Unlike the expansion valve, the orifice tube is a simple fixed device with no moving parts. It therefore cannot vary the flow of refrigerant into the evaporator, but rather causes a permanent restriction in the system. However, like the expansion valve the orifice tube regulates refrigerant flow through the system and filters debris which may come through in its screen. Often fixing a "bad orifice tube" requires replacing the entire evaporator assembly.


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Any and every time I take my vehicle there the service is great the staff is friendly and the prices are excellent . They take great care of their customers and do everything they can to get the work done in a suitable time . Always above and beyond as far as I'm concerned.

, 08/28/2025

I took my 2020 Jeep Wrangler to Gears to get service on a failing part(s) after getting an estimate at the dealership. Gears took great care of me and completed the job super-fast. I am strongly recommending them if you are looking for a good shop with more the fair pricing. I will definitely return to Gears in the future!!

, 09/17/2024

If you're old enough to remember how getting your vehicle repaired or serviced was done efficiently and with professionalism, all making you feel like part of the family, then you know what to expect from the Gears Garage team. If you're not old enough to remember, take your vehicle to them and you'll find out what it's like. No one else will touch my Jeeps. Toby approved.

, 08/01/2024

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